Page 244 - IS-Rayfast Catalogue - Issue 9, 2017

Terminals and Splices
D-436-COLD Series E
Cold Applied
Gel Sealed, Crimp Splice

1 Ideal for Aerospace and Defence applications
where performance and reliability is essential.
Designed to provide an immersion resistant in-
2 line splice on 1:1 wires.

Features & Benefits
3 • Simple one-step termination and
environmental protection. COLD
• No heating required for installation - safe Applied
4
for use on fuelled aircraft.
• Reliability in a wide variety of
environmental conditions. RoHS
5 compliant
• Prevent water ingress under permanent
pressure/weight.
6 • Achieve environmental performance while Specifications & Approvals
maintaining a small profile and electrical • SAE-AMS-DTL-23053/8 insulation sleeve
performance. • SAE-AS81824/12
7

8 Conductor Size Splice Dimensions (mm) End Cap
Part Number
AWG mm 2 AØ BØ E J L Colour Code
D-436-36-COLD 26 - 20 0.16 - 0.62 4.2 2.0 12.1 12.7 36.8 Red
9
D-436-37-COLD 18 - 16 0.96 - 1.23 5.1 2.9 14.3 11.8 37.7 Blue
D-436-38-COLD 14 - 12 1.94 - 2.97 5.9 3.8 14.3 11.8 37.7 Yellow
10

11

12

13
Product Characteristics Product Performance
14
Operating temperature -65ºC to +150ºC
Dielectric strength 2500 V Max
15 Insulation resistance after immersion 5000 Mega-ohms minimum

Altitude immersion 75,000 ft
16 MIL-L-7808, MIL-L-23699, MIL-PRF-5605 (Hydraulic), MIL-A-8243,
Fluid resistance
MIL-C-25769 and MIL-T-5624 (JP-5)
17 Physical properties Tensile strength exceeds strength of spliced wire

Notes:
18 • Application Tooling: Cold applied crimp tool AD-1381 or approved M22520/44-01 crimp tool, must be used
for proper installation of these devices.

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