Page 245 - IS-Rayfast Catalogue - Issue 9, 2017

Terminals and Splices

F D-200 Series
200ºC MiniSeal ®
Heat Shrinkable, Crimp Splice

Immersion resistant in-line nickel plated 1
sealed crimp splices for 200ºC applications.
Developed for the growing needs of high
temperature applications in the aerospace and 2
defence industry. Provides a small and light,
environmental-resistant splice, while meeting
SAE-AS81824/1 3
Provides immersion resistant in-line splice on
1:1 wires for 26 AWG to 12AWG; nickel-plated 4
conductors.
RoHS
compliant Features & Benefits 5
• Immersion-resistant crimp splices
• Small size and lightweight
Specifications & Approvals • Provides sealing to unetched wire 6
• SAE-AS-81824/1 (modified for 200ºC insulations.
applications with heat ageing and thermal • No need to stagger wire splices.
shock test temperature of 200ºC). 7
Conductor Size Splice Dimensions (mm) End Cap MIL Spec Conductor Size Insulation Sleeve ID Ø Colour
Part Number Part Number 8
AWG mm 2 AØ BØ E J L Colour Code Equivalent AWG mm 2 Supplied Recovered Code
D-436-36-COLD 26 - 20 0.16 - 0.62 4.2 2.0 12.1 12.7 36.8 Red D-200-82 AS81824/1-1 26 - 20 0.16 - 0.62 2.16 0.64 Red
9
D-436-37-COLD 18 - 16 0.96 - 1.23 5.1 2.9 14.3 11.8 37.7 Blue D-200-83 AS81824/1-2 20 - 16 0.62 - 1.23 2.79 0.64 Blue
D-436-38-COLD 14 - 12 1.94 - 2.97 5.9 3.8 14.3 11.8 37.7 Yellow D-200-84 AS81824/1-3 16 - 12 1.23 - 2.97 4.32 0.64 Yellow
10
27.94±1.27
11
24.13 MIN
COLOR CODE
12
ID
13
Product Characteristics Product Performance Product Characteristics Product Performance
C 14
Operating temperature -65ºC to +150ºC
Insulation D x 2 WIRE STOP Radiation crosslinked, heat-shrinkable modified fluoropolymer
Dielectric strength 2500 V Max E MAX
ØB Operating temperature ØA -55ºC to +200ºC
Insulation resistance after immersion 5000 Mega-ohms minimum 15
Dielectric strength 2500 V Max
Altitude immersion 75,000 ft Insulation resistance after immersion 5000 Mega-ohms
COLOR CODE
MIL-L-7808, MIL-L-23699, MIL-PRF-5605 (Hydraulic), MIL-A-8243, Voltage drop 6.9 mV @ 4.5A vs 8.1 mV for an equal length of wire 16
Fluid resistance
MIL-C-25769 and MIL-T-5624 (JP-5)
Physical properties Tensile strength exceeds strength of spliced wire
Physical properties Tensile strength exceeds strength of spliced wire MARKING ID
(SEE NOTE ON PAGE 2) 17
Notes:
• The correct crimp tool AD-1377, must be used for proper installation of these devices.
• Heat guns are recommended for the installation of these devices: HL2010E and CV198X with the correct 18
reflector added. See Application Equipment Section.
www.is-rayfast.com 243